CO2 Sensor troubleshooting

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While Disruptive Technology sensors are robust and accurate, external factors can cause them to go offline or have unexpected readings. This guide will help you troubleshoot and resolve common sensor issues for the CO2 Sensor (102521, 102522).

The guide assumes that you have access to Studio.

Troubleshooting

To fix the issue, please read each section thoroughly to figure out the problem with the sensor and apply the suggested corrective action.

No connection

Sensors are determined to be offline (no signal icon) if the Cloud hasn't received a periodic heartbeat within the expected period. Typically, a sensor is offline because it cannot reach an online Cloud Connector, so its measurement can get to the cloud.

Possible cause Corrective action

No online Cloud Connector nearby

The sensor can only send data to the cloud if a nearby online Cloud Connector exists.

Service disruption

Cloud service disruptions can impact sensor connectivity.

Operating conditions outside the specified range

Sensors might stop sending data if:

  • Temperature is below 0°C or above 50°C (32–120°F)
  • Pressure is outside 500–2000 hPa
  • Humidity is over 95% or condensation is present. The sensor is not designed to operate in condensing environments, and condensation at any RH level is outside the supported operating range.
  • Place the sensor within the specified operating range. If the sensor remains offline, it may be permanently damaged and need replacement.

Mechanical damage

The sensor is robust, but impacts can damage it.

  • Inspect the sensor for visible damage. If visible damage and the sensor remains offline, it may be permanently damaged and need replacement.
  • Install the sensors according to the installation manual.

Depleted battery

The sensor needs a working battery to measure temperature and send radio messages. 

  • Check the battery level in Studio or API and replace if 0%. If you're unsure of the battery level, try replacing the batteries to eliminate it as a potential issue.
  • Store sensors optimally to ensure a long lifetime.

Regional product incompatibility

DT devices have two versions: EU and US that use different radio frequencies.

 

  • Use EU Cloud Connectors for EU sensors and US Cloud Connectors for US Sensors.

Unstable connection

If the sensor experiences spotty connectivity, the issue may be caused by range limitation or environmental factors affecting the signal. The table below outlines possible causes and corrective actions to help restore consistent connectivity.

Possible cause Corrective action

Cloud Connector is out of range

The sensor can only send data robustly to the cloud if a nearby online Cloud Connector exists. 

Environmental challenges

The sensor's placement affects signal strength. Metal or enclosed spaces with thick walls can weaken connectivity.

  • Check the sensor's location and reposition it if needed for better signal.
  • Look for changes like moved Cloud Connectors, new walls, or other obstacles affecting radio communication.

Electromagnetic interference

Strong electromagnetic interference may inhibit radio reception in the sensor or the Cloud Connector, causing intermittent communication loss even with a strong connectivity indication.

  • Move the Cloud Connector and/or the sensor away from the source of electromagnetic interference. Typical sources of electrical interference are: RFID access systems, other equipment containing radio transmitters, or faulty electronic equipment.

Batteries are near end-of-life

Low sensor batteries may cause it to go offline and online intermittently.

Unexpected measurements

If the sensor is not installed correctly or without considering environmental factors, it may give unexpected readings. To avoid this, it is recommended that you follow the instructions provided in the Installation Manual for CO2 Sensors.

Possible cause Corrective action

Wrong placement

CO2 sensors should be placed at least 1m (3ft) from doors, windows, air supply, air vents, or any other heating or cooling source that can affect the CO2, temperature, or humidity measurement. Avoid placing sensors in incubators where there is lack of fresh air flow.

  • Placed optimally for the data point you want to capture, following Installation guidelines.
  • Ensure the sensor is not exposed to sources that could affect the measurements (doors or windows, sunlight, HVAC, etc.).
  • Make sure there is enough fresh air flow to avoid getting high PPM readings.

Humidity or condensation

The CO2 sensing element is highly sensitive to moisture. High humidity levels, especially with condensation, can cause the sensor to report incorrect values even before it stops working. Avoid installation in environments where condensation is likely.

  • Ensure the sensor is installed in a well-ventilated, non-condensing environment.
  • Avoid placing the sensor near sources of moisture, such as humidifiers, vents, or windows where condensation might form.
  • If condensation is suspected, relocate the sensor to a drier location with stable environmental conditions.

Settling period

After installing and removing the battery tab, the sensor needs 7-14 days to self-calibrate before the CO2 measurements are within the specification. That will cause CO2 levels to be artificially high within the first 7-14 days.

  • Please wait between 7 to 14 days for the sensor to settle. If the issue persists, please try moving the sensor to another location and leave it again to settle. If you're still experiencing issues, contact Support

Troubleshooting did not fix the problem?

Please get in touch with us if the above-mentioned fixes did not resolve the issue. Please include the ID of the device(s) and a description of the issue when contacting support.